Berstorff ZE 90A x 36D compound extruder
Dynamische Tragzahl: 633 kN
(Dynamic Load Capacity)
Theoretische Lebensdauer bei 120 bar und 300 l/min: 40,000 h
(Theoretical Lifespan at 120 bar and 300 l/min)
(Siehe Lebensdauerdiagramm, Punkt 8.3.4)
(See Lifespan Diagram, Point 8.3.4)
Anzahl der Vollzylinder (4 D): 1
(Number of Full Cylinders (4D))
Heizleistung pro Zylinder: 9.2 kW
(Heating Power per Cylinder)
Anzahl der offenen Zylinder (4 D): 2
(Number of Open Cylinders (4D))
(1x Füllzylinder 4D unbeheizt)
(1x Fill Cylinder 4D Unheated)
Heizleistung pro Zylinder: 6.8 kW
(Heating Power per Cylinder)
Anzahl der Vollzylinder (6D): 2
(Number of Full Cylinders (6D))
Heizleistung pro Zylinder: 18.4 kW
(Heating Power per Cylinder)
Anzahl der offenen Zylinder (6D): 1
(Number of Open Cylinders (6D))
Heizleistung pro Zylinder: 16.0 kW
(Heating Power per Cylinder)
Anzahl der Kombizylinder (6D): 1
(Number of Combination Cylinders (6D))
Heizleistung pro Zylinder: 13.6 kW
(Heating Power per Cylinder)
Anzahl der Kopfanschlüsse: 1
(Number of Head Connections)
Heizleistung der Kopfanschlüsse: 5 kW
(Heating Power of Head Connections)
Heizleistung ges.: 94.2 kW
(Total Heating Power)
(Die Angaben der Heizleistung gelten bei 400V Spannung)
(The heating power specifications apply at 400V voltage)
Electric Drive (Direct Drive
Motor: Gleichstrommotor
(Motor: DC Motor)
Fabrikat/ Typ: Siemens 1GG6
(Manufacturer/ Type: Siemens 1GG6)
258-ONH40-1WV1-Z
Leistung: 395 kW bei 1750 min⁻¹
(Power: 395 kW at 1750 min⁻¹)
Überlastschutzkupplung: Hersteller Desch
(Overload Clutch: Manufacturer Desch)
Typ PLANOX PPF 142-
KADO 08E1
Eingestelltes Abschaltmoment bei Luftdruck: 2697 Nm
(Pre-set Cut-off Torque at Air Pressure)
5.1 bar
Induktiver Näherungsschalter: IFM
(Inductive Proximity Switch: IFM)
IA-3010-BPKG
Max. zulässige Drehzahl: 1750 min⁻¹
(Max. Permissible Speed: 1750 min⁻¹)
Drehrichtung: rechts, auf den Motor-
(Direction of Rotation: right, viewed on the motor)
antriebszapfen gesehen
(driven shaft viewed)
Berstorff (Gearbox)
Max. zulässiges Nenndrehmoment pro Abtriebswelle: 5800 Nm
(Max. Permissible Nominal Torque per Output Shaft)
Max. zulässige Antriebsleistung: 425 kW
(Max. Permissible Drive Power)
Übersetzung: i = 4.947
(Gear Ratio)
Max. zulässige Antriebsdrehzahl: 1731 min⁻¹
(Max. Permissible Input Speed)
Max. zulässige Abtriebsdrehzahl: 350 min⁻¹
(Max. Permissible Output Speed)
Ölinhalt: 270 l
(Oil Capacity)
Ölviskosität: ISO VG 320
(Oil Viscosity: ISO VG 320)
Drehrichtung auf Antriebswelle gesehen: links
(Direction of Rotation Viewed on Input Shaft: left)
Drehrichtung auf Abtriebswelle gesehen: links
(Direction of Rotation Viewed on Output Shaft: left)
Max. Schalldruckpegel in 1 m Abstand bei max. Antriebsleistung und
max. Drehzahl: < 80 dB (A)
(Max. Sound Pressure Level at 1 m Distance with Max. Drive Power and
Max. Speed)
Dryer
Type: TVE 2004SRS
Specification:
Weight: (in operating condition)
Dryer 1100 kg
Operating data:
max. operating pressure 5.5 bar
max. operating temperature 90 °C
Connections:
Process water inlet 3"
Process water outlet 4"
Cleaning water inlet 2"
Electrical connection:
Motorised fan 5.5 kW 400V 50Hz 1.7A IP 55
( Motor-fan 1.5 kW 400V 50Hz 2.4A IP 55
Compressed air connection G1/4" 5.5-6.5 bar
Dimensions See drying system / dryer drawing
Weights of Components
Extruder: 9.7 tons (measured by crane during setup)
Screen changer: 10.2 tons (measured by crane during setup)
Motors for screen changer: 0.45 tons (estimated/from documents)
Side feeder: 0.22 tons (estimated/from documents)
Control cabinets: 0.85 tons (estimated/from documents)
Underwater pelletizer (UWG): 2.6 tons (estimated/from documents)
UWG cutting unit: 0.35 tons (estimated/from documents)
UWG vibrating sieve: 0.28 tons (estimated/from documents)
UWG including cutting unit: 2.6 tons (estimated/from documents)
Control cabinets: 0.85 tons (estimated/from documents)
Spare housing: 0.32 tons (each, with three listed)
Other spare parts: 0.2 tons (estimated/from documents)
Total weight: 29.26 tons
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